PPT | Introduction to Industrial Robotics | KUKA

Page: 1 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Welcome to our Webinar on, Introduction to Industrial Robotics. KUKA India Support: service@kuka.in ; +91-9158007870 www.kuka.com Time will be provided after Webinar for Q&A discussion. Session: 1 Hrs., Q&A: 10 Minutes. Because time is tight, we need your attention ! Page: 2 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Majored in Mechatronics engineering from VIT University and Bachelor engineering in Mechanical from ACS College of engineering, Bangalore. 4 years of robotics and automation experience from KUKA India Pvt Ltd in Application, Troubleshooting, Project management etc. Mechanical Engineering from Shivaji University, Kolhapur. Over 3.5 years of experience in KUKA Robotics for Product Support, Solutions/Projects. vipin@kuka.in pawan@kuka.in Presenter’s Intro Vipin K Pawankumar G Page: 3 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com What is Robot ? • In our imagination, a robot is a machine that looks and acts like a human being. Page: 4 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com What is Robot ? • Robots have become a subject of great interest nowadays. • As Robots tends to replicate Human-beings, they appears to be more interesting. Page: 5 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Page: 6 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com In Fact.. Robots are defined as man-made mechanical devices that can move by themselves, whose motion must be modeled, planned, sensed, actuated and controlled, and whose motion behavior can be influenced by “programming”. Page: 7 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Page: 8 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com 1) Mobile robots. 2) Industrial robots. 3) Autonomous robots. 4) Remote-controlled robots. 5) Virtual robots. Types of Robots Page: 9 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Types of Robots 1) Mobile robots. 2) Industrial robots. 3) Autonomous robots. 4) Remote-controlled robots. 5) Virtual robots. Page: 10 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Types of Robots 1) Mobile robots. 2) Industrial robots. 3) Autonomous robots. 4) Remote-controlled robots. 5) Virtual robots. Mobile robots are able to move, usually they perform tasks such as searching. They are of 2 types: - Rolling robots- Rolling robots have wheels to move around. They can quickly and easily search. However they are only useful in flat areas. Walking robots- Robots on legs are usually brought in when the terrain is rocky. Most robots have at least 4 legs; usually they have 6 or more. Page: 11 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Types of Robots 1) Mobile robots. 2) Industrial robots 3) Autonomous robots 4) Remote-controlled robots. 5) Virtual robots. Mobile robots are able to move, usually they perform tasks such as searching. They are of 2 types: - Rolling robots- Rolling robots have wheels to move around. They can quickly and easily search. However they are only useful in flat areas. Walking robots- Robots on legs are usually brought in when the terrain is rocky. Most robots have at least 4 legs; usually they have 6 or more. Page: 12 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Types of Robots 1) Mobile robots. 2) Industrial robots. 3) Autonomous robots. 4) Remote-controlled robots. 5) Virtual robots. • Most of these robots perform repeating tasks without ever moving. • Most robots are working in industries. Especially dull and repeating tasks are suitable for robots. • A robot never grows tired; it will perform its duty day and night without ever complaining. Page: 13 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Types of Robots 1) Mobile robots. 2) Industrial robots 3) Autonomous robots 4) Remote-controlled robots. 5) Virtual robots. • Most of these robots perform repeating tasks without ever moving. • Most robots are working in industries. Especially dull and repeating tasks are suitable for robots. • A robot never grows tired; it will perform its duty day and night without ever complaining. Page: 14 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Types of Robots 1) Mobile robots. 2) Industrial robots. 3) Autonomous robots. 4) Remote-controlled robots. 5) Virtual robots. • Autonomous robots are self-supporting. • They run a program that gives them the opportunity to decide on the action to perform depending on their surroundings. • At times, these robots even learn new behavior. They start out with a short routine and adapt this routine to be more successful at the task they perform. The most successful routine will be repeated . • Autonomous robots are self-supporting. • They run a program that gives them the opportunity to decide on the action to perform depending on their surroundings. • At times, these robots even learn new behavior. They start out with a short routine and adapt this routine to be more successful at the task they perform. The most successful routine will be repeated . Page: 15 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Types of Robots 1) Mobile robots. 2) Industrial robots 3) Autonomous robots 4) Remote-controlled robots. 5) Virtual robots. • Autonomous robots are self-supporting. • They run a program that gives them the opportunity to decide on the action to perform depending on their surroundings. • At times, these robots even learn new behavior. They start out with a short routine and adapt this routine to be more successful at the task they perform. The most successful routine will be repeated . • Autonomous robots are self-supporting. • They run a program that gives them the opportunity to decide on the action to perform depending on their surroundings. • At times, these robots even learn new behavior. They start out with a short routine and adapt this routine to be more successful at the task they perform. The most successful routine will be repeated . Page: 16 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Types of Robots 1) Mobile robots. 2) Industrial robots. 3) Autonomous robots. 4) Remote-controlled robots. 5) Virtual robots. • In case a robot needs to perform more complicated yet undetermined tasks an autonomous robot is not the right choice. • Complicated tasks are still best performed by human beings with real brainpower. A person can guide a robot by remote control. A person can perform difficult and usually dangerous tasks without being at the spot where the tasks are performed. Page: 17 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Types of Robots 1) Mobile robots. 2) Industrial robots. 3) Autonomous robots. 4) Remote-controlled robots. 5) Virtual robots. • Virtual robots don’t exits in real life. Virtual robots are just programs, building blocks of software inside a computer. • A virtual robot can simulate a real robot or just perform a repeating task. • Search engines use such kind of robots. They search the World Wide Web and send the information to the search engines. Page: 18 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Industrial Robotics Page: 19 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Types of Industrial Robots: Page: 20 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Page: 21 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Yash Page: 22 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Page: 23 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Yaskawa Page: 24 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Page: 25 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Page: 26 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Page: 27 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Page: 28 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Do the Math… Same with Industrial Robotics: 2 shifts / day for 20 Years Rebuild once in 20 years…….…….$10,000 Maintenance for 20 years…….……$13,000 Lubrication………………..$3,000 Unscheduled repairs…..$10,000 Power 0.59 x 80,000 hours…….…..$47,200 Total ………………………….…….… $70,200 Same with Manual Labor: 80,000 hours x $30.00…….…… $2,400,000 Savings……………………...…… $2,329,800 Page: 29 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com What is Industrial Robot? Page: 30 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com CNC Machine: Page: 31 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Tele Manipulation: Page: 32 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Mechanical Tele-manipulators CNC : Computer Numeric Control Principles Robot : Computer Controlled Manipulator. Page: 33 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com • Increased efficiency. • Improved quality. • High repeatability of products. • Even can work in hazardous environment. • Longer working hours. • Reduced investments. • Reduced cycle time. • Less requirement of skilled labors. • Adaptive to the production requirements/flexibility. • Easy modification of parameters. • Greater safety. • Reduced direct labor costs. • Reduced wastage of resources. Page: 34 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Production Piece Production Batch Production Mass Production Robotic Automation SPM, Specialized application machines etc.… Robotic Automation With easy programming methods Production Methods: Page: 35 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Remember this for a moment… Page: 36 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com 20 microns Page: 37 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Page: 38 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Robotics Industry Players: Robot Manufacturers: • Manufactures the robot • Provides robot training, maintenance and service System Integrator [System Builder]: • Integrate the robot into a system to perform a specified task • Independent business, industry specific, allegiance to robot manufacturer • Has knowledge of End User’s business • Provides system components, installation, training, service and support • Design and build the robot based system • Purchases robot and all peripheral equipment • Designs and builds systems, writes and maintains programs • Trained on entire cell / provides training on system. End Users: • Uses the robotic based system in production or processing • Knows what is required to accomplish tasks • Ultimate user - needs training, service, maintenance, spare parts Page: 39 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Robot Manufacturers: Page: 40 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com End Customer System Integrator Product Manufacturer (E.g. KUKA Robot) Signoff & Delivery Order System Integrator [System Builder]: Page: 41 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Page: 42 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Page: 43 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com End Customers: Page: 44 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Page: 45 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com ROS Support on Robots: KUKA Controller Page: 46 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Real World Industrial Applications 1. Spot Welding • Spot welding joins two contacting metal surfaces by directing a large current through the spot, which melts the metal and forms the weld delivered to the spot in a very short time (approximately ten milliseconds). Page: 48 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Spot Gun: Page: 49 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com 2. Arc Welding • Arc welding, or robot welding, • became common place in the 1980s. • One of the driving forces for • switching to robot welding is • improving the safety of workers from arc • burn and inhaling hazardous fumes. Page: 50 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com • Materials handling robots are utilized to move, pack and select products. • They also can automate functions involved in the transferring of parts from one piece of equipment to another. Direct labor costs are reduced and much of the tedious and hazardous activities traditionally performed by human labor are eliminated. 3. Materials Handling, Tending Page: 51 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com 4. Painting • Robotic painting is used in automotive production and many other industries as it increases the quality and consistency of the product. Cost savings are also realized through less rework. Page: 52 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com 5. Mobile Handling • Mobile handling plays important role to optimize material flow on Shop floor, especially for Assembly lines. Page: 53 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com 6. Picking, Packing and Palletizing • Most products are handled multiple times prior to final shipping. • Robotic picking and packaging increases speed and accuracy along with lowering production costs. Page: 54 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com 7. Assembly • Robots routinely assemble products, eliminating tedious and tiresome tasks. Robots increase output and reduce operational costs. Page: 55 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com 8. Mechanical Cutting, Grinding, Deburring and Polishing • Building dexterity into robots provides a manufacturing option that is otherwise very difficult to automate. An example of this is the production of orthopedically implants, such as knee and hip joints. Buffing and polishing a hip joint by hand can normally take 45-90 minutes while a robot can perform the same function in just a few minutes. Page: 56 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com 9. Gluing, Adhesive Sealing and Spraying Materials • Sealer robots are built with numerous arm configurations that enable the robot to apply adhesives to any type of product. The primary benefit in this application is increased quality, speed and consistency of the final product. Page: 57 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com 10. Other Processes • These include inspection, waterjet cutting , soldering robots, etc. Page: 58 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com What NEXT ?... Page: 59 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Artificial Intelligence. Internet of things (Industry 4.0) Micro/ Nano robots. Rescue Robots in Various domains. Robot for defense. Child care robot. Law and enforcement. Home care and security. Defense applications. Space exploration and research. Deep sea mining and mineral search. Fast medical curing. Planet cleaning etc… 𝙼𝚘𝚋𝚒𝚕𝚎 𝚁𝚘𝚋𝚘𝚝𝚜 Page: 60 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com KUKA College college@kuka.in KUKA, Yaskawa, Fanuc etc. training schools provides hands-on product and programming know how. Page: 61 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com  Basic PC knowledge.  PC hardware and control  Programming basics (any one programming knowledge)  Electronic basic components knowledge.  Electronics circuit design.  Electrical wiring basics.  Servo control basics.  Micro controller and programming.  Power electronics basics.  Mechanical design, CAD Drawing.  Kinematic chain.  Material science.  Mechanical Manufacturing  Mechanical tools knowledge.  Force/load distribution and analysis etc.. Note: Multi disciplinary branch Page: 62 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com • An Introduction to Programming - When students program physical robots, it’s easier for them to see what goes wrong as they learn what robots can and cannot do. They learn the skills needed to create precise and accurate instructions and have fun while learning valuable lessons. • Increases Creativity - Not a lot of fields combine creativity with engineering and technology—robotics does. • Prepare them for the future - Growing industries such as these are going to need people who can come up with new and innovative ideas, and be equipped with the knowledge to design and create the technology needed. • Teaching Student How to Innovate - Not only does teaching students robotics teach them how to persist and solve problems, but it also helps them increase their maturity levels and prepare them for real-world situations. Page: 63 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com As Programmer’s across clients Page: 64 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com HUMAN-Robot Collaboration >> Page: 65 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Assisting or Replacing Humans in the Space ! Page: 66 Introduction to Industrial Robotics| Vipin K, Pawankumar G| 08-05-2020| www.kuka.com Thank You ! For Quires please reach us on: Vipin@kuka.in Pawan@kuka.in